Welcome to the Altistart 22 User Manual, your comprehensive guide for installing, operating, and maintaining the ATS22 soft starter. This manual provides essential information for safe and effective use, ensuring optimal performance and compliance with industry standards. Designed for professionals, it covers key features, technical specifications, and troubleshooting tips to maximize your experience with the Altistart 22 soft starter.
Overview of the Altistart 22 Soft Starter
The Altistart 22 is a soft starter designed for motor control, offering soft start and stop functions to reduce mechanical stress and energy consumption. Part of the ATS22 series, it is available in 15 rated currents (17 to 590 A) and supports Modbus communication for industrial automation. Its compact design and user-friendly interface make it ideal for various applications, including pumps, fans, and compressors. The ATS22 ensures smooth motor acceleration and deceleration, protecting equipment from voltage spikes and current surges while maintaining operational efficiency.
Importance of Reading the Manual
Reading the Altistart 22 user manual is essential for safe and effective operation. It provides critical information on installation, commissioning, and maintenance, ensuring compliance with safety standards. Proper understanding of the manual prevents equipment damage and ensures optimal performance. It also guides troubleshooting and configuration, helping users address issues efficiently. By following the manual, operators can avoid potential risks and maximize the lifespan of the soft starter. Always refer to the manual before performing any installation or programming tasks.
Key Features and Functionality
The Altistart 22 offers advanced soft starting and stopping capabilities, ensuring smooth motor control and reduced mechanical stress. It supports multiple motor control modes, including soft start, soft stop, and current limit. The device features a user-friendly keypad for easy programming and monitoring. With Modbus communication support, it enables seamless integration into industrial automation systems. The ATS22 also provides robust diagnostics and fault handling, enhancing operational reliability. Its compatibility with various voltage ranges and compliance with international standards make it a versatile solution for diverse industrial applications.
Technical Specifications of the Altistart 22
The Altistart 22 is designed for versatility, offering a range of rated currents from 17 to 590 A, ensuring compatibility with various industrial motor applications. It supports multiple voltage options, including 200-600V AC, making it suitable for different power systems. Built to last, the device meets pollution degree 2 standards, ensuring reliable performance in harsh environments. Its compact design and lightweight construction simplify installation, while its advanced features ensure efficient motor control and protection.
Rated Currents and Voltage Compatibility
The Altistart 22 soft starter is available in 15 rated current models, ranging from 17 A to 590 A, ensuring compatibility with various motor applications. It supports both 200-600V AC voltage, making it adaptable to different power supply systems. This wide range allows users to select the appropriate model for their specific needs, ensuring optimal performance and energy efficiency. Proper voltage and current matching are crucial for safe operation and extending the device’s lifespan, as outlined in the manual.
Dimensions and Weight
The Altistart 22 soft starter is compact, with dimensions varying by model, such as 140x70x110 mm for smaller units and up to 210x120x159 mm for larger ones. Weights range from approximately 0.35 kg to 2.5 kg, depending on the rated current. These measurements ensure easy installation in standard enclosures while maintaining durability. The lightweight and space-saving design make it ideal for industrial applications without compromising performance. Always refer to the technical specifications in the manual for exact dimensions and weight of your specific model to ensure proper installation and enclosure selection.
Compliance with Pollution Degree 2
The Altistart 22 soft starter meets Pollution Degree 2 standards, ensuring reliable operation in industrial environments with moderate dust and contamination levels. This compliance guarantees durability and performance under typical factory conditions. The device is designed to withstand common airborne contaminants, maintaining safety and efficiency. Always install in areas that meet Pollution Degree 2 requirements to uphold warranty and performance standards. Refer to the manual for specific guidelines on environmental conditions and proper installation practices to ensure optimal functionality and longevity of the Altistart 22 soft starter.
Installation and Mounting Guidelines
Ensure the Altistart 22 is installed correctly by verifying voltage compatibility and mounting it vertically as specified. Follow the manual’s guidelines for safe and optimal performance.
Pre-Installation Checks
Before installing the Altistart 22, ensure the device is free from damage and verify voltage compatibility. Check that the line voltage and control voltage match the soft starter’s specifications. Mount the unit vertically as instructed to ensure proper operation and safety. Refer to pages 11-13 for detailed voltage compatibility information. Always follow the manual’s guidelines to avoid installation errors and ensure compliance with safety standards. Proper preparation is crucial for optimal performance and longevity of the Altistart 22 soft starter.
Mounting the Soft Starter Vertically
Mount the Altistart 22 soft starter vertically to ensure proper operation and compliance with safety standards. Follow the mounting instructions provided in the manual to secure the device firmly. Ensure the unit is level and aligned correctly before fixing it in place. Use appropriate screws or brackets to prevent vibration or movement during operation. Verify that all connections are accessible after mounting. For detailed dimensions and weight specifications, refer to the technical section of the manual. Proper vertical mounting is essential for the soft starter’s performance and longevity.
Connecting the Soft Starter
Connect the Altistart 22 soft starter according to the wiring diagrams provided in the manual. Ensure compatibility with the line voltage and control voltage before making connections; Properly wire the power terminals and control circuits, following the specified sequence to avoid errors. Use appropriate cable sizes and ensure all connections are secure. Double-check the wiring for accuracy and consult the manual for specific diagrams. Once connected, test the system to confirm proper operation before applying full power.
Programming and Configuration
The Altistart 22 offers flexible programming options through its keypad, allowing users to set operational parameters, customize settings, and configure the soft starter to meet specific application needs efficiently.
Programming Parameters
The Altistart 22 allows users to configure various programming parameters to customize its operation. Key parameters include starting torque, ramp-up time, and current limit, enabling precise control of motor startup and stop. These settings can be adjusted via the keypad or through Modbus communication for remote configuration. Properly setting these parameters ensures optimal performance, reduces mechanical stress, and prevents overcurrent conditions. Refer to the manual for detailed instructions on adjusting each parameter to suit specific applications and motor types.
Using the Keypad for Programming
The Altistart 22 keypad provides an intuitive interface for programming and configuration. Use the navigation buttons to scroll through menus and select parameters. Press the enter button to modify settings, such as starting torque or ramp-up time. The keypad also allows you to monitor real-time data and adjust operational parameters. After making changes, ensure to save them to prevent loss during power cycles. Refer to the manual for a detailed breakdown of keypad functions and programming shortcuts to streamline your setup process.
Saving and Restoring Settings
To ensure your Altistart 22 configurations are preserved, save settings using the keypad interface. Navigate to the save menu, confirm the action, and wait for confirmation. Settings are stored in non-volatile memory, retaining data even during power cycles. For restoring factory defaults, access the reset option in the menu. This feature is useful for troubleshooting or when transferring the unit to a new application. Always save your custom configurations before performing a reset to avoid data loss. Refer to the quick start guide for detailed instructions on saving and restoring settings efficiently.
Maintenance and Troubleshooting
Regular maintenance ensures optimal performance of the Altistart 22. Clean the unit, check connections, and update software as needed. Troubleshooting common issues like fault codes helps resolve problems quickly, extending the device’s lifespan and reliability.
Regular Maintenance Requirements
Regular maintenance is crucial for the Altistart 22 to ensure reliable operation. Users should clean the unit to prevent dust buildup and inspect all connections for tightness. Updating the software periodically is recommended to access new features and improvements. Additionally, checking the thermal condition of components and ensuring proper ventilation can prevent overheating. Regular maintenance routines help extend the lifespan of the soft starter and maintain its efficiency in various industrial applications. Always refer to the manual for detailed maintenance schedules and procedures.
Common Issues and Diagnostic Tips
Common issues with the Altistart 22 may include incorrect parameter settings, loose connections, or overheating; To diagnose, check the fault codes displayed on the keypad, which provide specific error details. For connection issues, ensure all terminals are secure and clean. Overheating can be addressed by verifying proper ventilation and ambient temperature conditions. If the motor does not start, confirm motor parameters are correctly programmed. Regularly reviewing the diagnostic tools and fault codes helps identify and resolve problems quickly, ensuring smooth operation of the soft starter.
Resetting the Soft Starter
To reset the Altistart 22 soft starter, first ensure the unit is powered down and all connections are secure. Perform a power cycle by turning the power off for 10 seconds and then back on. If issues persist, use the keypad to navigate to the reset function, typically found in the programming menu. Select “Factory Defaults” to restore settings to their original configuration. After resetting, reprogram the parameters as needed. This process resolves most software-related issues and ensures the soft starter operates correctly. Always refer to the manual for detailed reset procedures.
Diagnostics and Fault Handling
The Altistart 22 offers advanced diagnostic features to identify and address faults efficiently. The system provides detailed fault codes and supports diagnostic tools for quick troubleshooting and resolution, ensuring minimal downtime and optimal performance.
Understanding Fault Codes
The Altistart 22 generates specific fault codes to indicate system issues, enabling quick identification and resolution. These codes are categorized by type, such as hardware, software, or communication errors. Referencing the user manual is crucial for accurate interpretations. Each code corresponds to detailed troubleshooting steps, ensuring efficient maintenance and minimizing downtime. Proper understanding of these codes is essential for optimal system performance and reliability. Always consult the manual or Schneider Electric support for comprehensive guidance on fault code management and resolution strategies.
Using Diagnostic Tools
The Altistart 22 supports advanced diagnostic tools to identify and resolve issues efficiently. Utilize Schneider Electric’s software tools to monitor performance, analyze fault codes, and troubleshoot operational problems. These tools provide real-time data and detailed reports, enabling quick identification of potential issues. Refer to the user manual for guidance on connecting and configuring diagnostic tools, ensuring optimal system performance and minimizing downtime. Proper use of these tools enhances maintenance efficiency and prolongs the lifespan of the soft starter.
Reinitializing the System
Reinitializing the Altistart 22 restores default settings, ensuring optimal performance after configuration changes or troubleshooting. Use the keypad to navigate to the reset option in the menu, then confirm the action. Note that this process may erase custom settings, so backup configurations before proceeding. Reinitialization helps resolve operational issues and ensures compatibility with connected devices. Always refer to the user manual for detailed steps to avoid unintended system behavior. This process is crucial for maintaining the soft starter’s efficiency and reliability in industrial applications.
Compliance and Certifications
The Altistart 22 complies with UL 508 and CE standards, ensuring safety and reliability. It meets Pollution Degree 2 requirements, adhering to global industrial regulations for optimal performance and durability.
UL 508 Compliance
The Altistart 22 soft starter is fully compliant with UL 508 standards, ensuring safe and reliable operation in industrial environments. This certification guarantees that the device meets rigorous safety requirements for motor controllers, including proper construction, performance, and testing. Compliance with UL 508 is essential for use in North American markets, providing users with assurance of adherence to established safety protocols. The Altistart 22’s design and functionality align with these standards, making it a trusted choice for industrial applications. Always verify compliance for specific configurations and installations.
CE Marking and European Standards
The Altistart 22 soft starter is CE marked, indicating compliance with essential European health, safety, and environmental protection standards. This certification ensures the device meets stringent European directives, making it suitable for industrial applications across the EEA. Compliance with European standards guarantees reliability, safety, and adherence to regulatory requirements. The Altistart 22 is designed to provide robust performance while aligning with EU directives on energy efficiency and environmental sustainability. This marking confirms its suitability for use in European markets, ensuring confidence in its quality and safety.
Other Relevant Certifications
The Altistart 22 soft starter holds additional certifications ensuring compliance with global standards. It meets Pollution Degree 2 requirements, confirming its durability in industrial environments with moderate dust and moisture exposure. The device also complies with international standards like IEC, ensuring reliability and safety in diverse applications. Schneider Electric’s commitment to quality is reflected in these certifications, which validate the Altistart 22’s design for global markets and adherence to stringent safety and environmental regulations, making it a trusted choice for industrial motor control systems worldwide.
Modbus Communication
The Altistart 22 supports Modbus communication, enabling remote monitoring and control. It operates as a slave device, using predefined addresses and codes to facilitate master-slave communication effectively.
Modbus Functions Supported
The Altistart 22 supports Modbus communication for seamless integration with industrial automation systems. It operates as a slave device, utilizing CRC16 for error checking to ensure data integrity. The soft starter supports essential Modbus functions, including reading operational parameters, monitoring status, and executing control commands. These functions enable remote monitoring and control of motor operations. The device can also provide real-time data, such as current, voltage, and motor speed, enhancing system performance and diagnostics. This functionality makes it ideal for applications requiring precise control and monitoring in industrial environments.
Slave Address and Request Code
The Altistart 22 uses a unique slave address to identify itself on a Modbus network, ensuring proper communication with the master device. The request code specifies the function to be executed, allowing the master to send targeted commands. The slave address can be configured to integrate seamlessly with existing systems, while the request code ensures precise control. Proper configuration of these parameters is essential for reliable data exchange and to prevent communication conflicts. This setup allows for efficient and organized Modbus communication, optimizing system performance and responsiveness.
Master-Slave Communication
Master-slave communication on the Altistart 22 operates through Modbus protocol, where the master device initiates data exchanges. The master sends commands to the slave (Altistart 22), which responds with status updates or data. This setup ensures efficient and reliable communication, with the master controlling the flow. Only one device can transmit at a time, preventing data collisions. The Altistart 22 supports multidrop networks, allowing multiple slaves to connect to a single master, enhancing system scalability and integration. Proper configuration ensures smooth and error-free communication between devices.
User Manual and Additional Resources
Access the full Altistart 22 user manual on Schneider Electric’s website for detailed guidance. Utilize the quick start guide for rapid setup and explore online support for troubleshooting and documentation.
Accessing the Full User Manual
The complete Altistart 22 user manual is available on Schneider Electric’s official website at www.schneider-electric.com. To access it, search for document number BBV51330. The manual is provided in PDF and text formats for easy viewing and printing. It includes detailed instructions for installation, commissioning, operation, and troubleshooting. For offline use, you can download the PDF version directly. Additionally, a quick start guide is included for rapid setup. Contact your local Schneider Electric representative for a hard copy if needed. This resource ensures comprehensive support for your Altistart 22 soft starter.
Quick Start Guide
The Altistart 22 Quick Start Guide provides a concise, step-by-step approach for initial setup and programming. This guide is included with the soft starter and covers essential tasks such as mounting, wiring, and basic configuration. It is designed to help users quickly commission the device and start operations efficiently. Refer to the full user manual for detailed instructions and advanced features. The quick start guide ensures a smooth and rapid deployment of the Altistart 22, making it ideal for users who need to get started immediately.
Online Support and Documentation
For comprehensive support, Schneider Electric provides extensive online resources for the Altistart 22. Visit their official website to access the full user manual, quick start guide, and additional documentation. These resources include detailed wiring diagrams, troubleshooting tips, and technical specifications; Online support also offers FAQs, software updates, and contact information for technical assistance. Utilize these tools to ensure optimal performance and resolve any issues efficiently. The online documentation is regularly updated, making it a reliable source for the latest information on the Altistart 22 soft starter.
This concludes the Altistart 22 manual. Ensure safe and effective operation by following installation, programming, and maintenance guidelines for optimal performance and longevity of the device.
Final Tips for Effective Use
Adhere to all safety guidelines and installation steps outlined in the manual to ensure reliable performance. Regularly inspect connections and update settings as needed. Always refer to the manual for troubleshooting and maintenance procedures. Ensure compliance with local regulations and standards during operation. For complex configurations, consult a certified professional. Proper programming and timely firmware updates will enhance functionality. By following these tips, you can maximize the lifespan and efficiency of your Altistart 22 soft starter, ensuring optimal motor control and system performance.
Importance of Proper Installation and Maintenance
Proper installation and maintenance of the Altistart 22 are crucial for ensuring optimal performance, safety, and longevity. Always follow the manual’s guidelines for mounting, wiring, and configuration to prevent malfunctions. Regularly inspect connections, clean components, and update firmware as needed. Promptly addressing wear and tear can prevent unexpected downtime. Adhering to these practices ensures compliance with safety standards and guarantees reliable operation. Proper care not only enhances efficiency but also extends the lifespan of the soft starter, safeguarding your motor control systems.
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